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  • The training which equips participants the key concept of Automotive Process Approach Auditing Method which recognised by IATF Certification Body. It raises the bar of your audit techniques to improve the audit of IAFT 16949 and Customer Specific Requirements
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    • Automotive
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  • Failure Mode and Effects Analysis analyses the risk of both the manufacturing process and product. It leads the team to determine the actions needed to improve the operations before and after the mass production starts.
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    • Automotive
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  • Advanced Product Quality Planning teaches how organisation to prepare the manufacturing / production line in order to meet product launching date and fulfil all customer specific requirements. In short, it make the organisation get "Prepared".
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    • Automotive
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  • Statistical Process Control is a training which manager, engineer shall attend to apply statistical knowledge to improve the stability and capability of the processes. It also helps in reducing rejects or defects and drive continual improvement.
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    • Automotive
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Introduction to FMEA

Failure mode and effects analysis (FMEA) is one of the highly structured, systematic techniques for failure analysis. It was developed by reliability engineers in the late 1950s to study problems that might arise from malfunctions of military systems.

Failure mode and effects analysis (FMEA) is often the first step of a system reliability study. It involves reviewing as many components, assemblies, and subsystems as possible to identify failure modes, and their causes and effects. For each component, the failure modes and their resulting effects on the rest of the system are recorded in a specific FMEA worksheet.



FMEA Implementation

In general, Failure mode and effects analysis (FMEA) is implemented as follows:

  • It provides a documented method for selecting a design with a high probability of success.
  • It documents an uniform method of assessing potential failure mechanisms, failure modes and their impact on system operation, resulting in a list of failure modes ranked according to the seriousness of their system impact and likelihood of occurrence.
  • Early identification of failure points and system interface problems could save organization from finacial losses.
  • An effective method for evaluating the effect of proposed changes to the design and/or operational procedures on mission success and safety.
  • Detect potential failure at early stage of design or in a mission critical project

Benefits of Failure mode and effects analysis (FMEA)

Major benefits derived from a properly implemented FMEA effort are as follows:

  • Improve the quality, reliability and safety of a product/process
  • Improve company image and competitiveness
  • Collect information to reduce future failures, capture engineering knowledge
  • Reduce the potential for warranty concerns
  • Early identification and elimination of potential failure modes
  • Emphasize problem prevention
  • Catalyst for teamwork and idea exchange between functions
  • Reduce impact on company profit margin
  • Improve production yield
  • Maximizes profit

Learn How to Implement Failure mode and effects analysis (FMEA)

Sign Up LEARNZ's FMEA Training now!

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